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CSPMAC Continuous Powder Mixer Factory 1

CSPMAC Continuous Powder Mixer Factory 2

CSPMAC Continuous Powder Mixer Factory 3

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CSPMAC Continuous Powder Mixer Factory 5

CSPMAC Continuous Powder Mixer Factory

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Product details of the continuous powder mixer

Product Information

CSPMAC continuous powder mixer is fabricated under the standardized production environment. Its function is in perfect balance with the the quality and its service life. ZHENGZHOU CSP MACHINERY CO.,LTD. ensures positive customer service experience for its clients.

Product Description

Continuous mixer is a highly efficient mixing equipment, widely used in chemical, pharmaceutical, food, building materials and other industries. Its main feature is that different materials are continuously input into the equipment according to the set ratio.

The residence time of the materials in the cylinder is controlled by adjusting the speed of the conveying equipment, the speed of the mixer and the discharge speed. Under the action of the stirring element, the ideal mixing effect and continuous discharge are achieved. The mixing method is suitable for large-scale production.

Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.

Working Principle

CSPMAC Continuous Powder Mixer Factory 7

Feeding System

- Raw materials are continuously fed into the mixer through multiple feeding ports. The feeding ports are usually located at the top or side of the mixer and can be equipped with metering devices as needed to ensure the precise proportion of raw materials. - The feeding system can be manually or automatically controlled to meet different production needs. In some advanced systems, automatic control can also be performed through PLC to improve the accuracy and efficiency of feeding.

CSPMAC Continuous Powder Mixer Factory 8

Mixing Chamber

- The mixing chamber is the core part of the continuous mixer and is usually made of high-strength stainless steel or other corrosion-resistant materials. The chamber is equipped with special stirring blades or paddles, which are designed to generate strong vortex and shear force. - The structural design inside the chamber enables the materials to be fully dispersed and mixed during the mixing process to avoid agglomeration and dead corners. This design ensures the uniform distribution of materials throughout the chamber.

Mixing Mechanism

- The mixing mechanism is driven by an electric motor, which transmits power to the mixing shaft through a reducer. Multiple sets of stirring blades are installed on the mixing shaft, which push the materials to move axially during rotation. - Under the action of the mixing blades, the material moves back and forth along the length of the mixing chamber and is mixed in the radial direction. This dual movement allows the material to be fully mixed in a short time.

Mixing process

- When the material enters the mixing chamber, the mixing blade pushes it to one end of the mixing chamber and remixes it at the other end. This continuous pushing and pulling back process causes the material to tumble and mix continuously in the mixing chamber. - Due to the design of the mixing blades, the material not only moves in the axial direction, but also is subjected to shear force in the radial direction, further improving the uniformity of the mixing.

Discharging system

- After the mixing is completed, the material is continuously discharged through the discharging port. The discharging port is usually located at the bottom or side of the mixer and can be controlled by a valve or gate to achieve continuous discharging. - The discharging system can also be equipped with a screen or filter to ensure the quality of the final product. In addition, the discharging process can also be precisely controlled by an automated control system to improve the continuity and stability of production.

Control system

- Continuous mixers are usually equipped with advanced control systems that can achieve precise control of parameters such as feed rate, stirring speed, mixing time, etc. The control system can be a PLC (Programmable Logic Controller) or a touch screen interface for easy operation and monitoring. - The control system can also record and store production data to facilitate subsequent quality management and process optimization.

1. Motor, reducer (transmission part) 2. Coupling 3. Main shaft 4. Mixing blades (paddles, coulters)

5. Observation port 6. Feed port 7. Discharge port 8. Exhaust and dust removal port 9. Base

Discharge Port Configuration and Sealing Solutions

To meet diverse process layout requirements, the discharge port of the dual-axis gravity-free mixer can be equipped with either a spherical powder valve or a plum-blossom staggered valve:

Spherical Powder Valve	Features a protruding spherical surface that conforms to the curved base of the mixing chamber, minimizing dead zones and residue. Enables a large-diameter discharge opening for efficient material flow. Provides excellent sealing performance for powders, liquids, and even under vacuum conditions.
Plum-Blossom Staggered Valve	Designed for simplicity and precise control over discharge speed. Can be combined with a long spiral bottom support to stabilize material flow. Ideal for applications requiring adjustable discharge rates.
Valve Actuation Options	Manual, Pneumatic, Electric.
Sealing Systems	Standard Packing Seal ,Skeleton Seal, Mechanical Seal.

Drive System Configuration

The dual-axis gravity-free mixer is equipped with drive units of varying capacities, power ratings, and output speeds, tailored to material properties, startup methods, and mixing requirements. Due to the intermeshing relationship of the internal blades, the dual-axis drive system must possess synchronization capabilities. Four drive configurations are available for different operational needs:

Dual Gearbox Synchronized Combination	Features two interconnected gearboxes for precise synchronization, ideal for high-torque applications.
Single Gearbox Dual-Output Design	Utilizes a single gearbox with dual output shafts to drive both axes, offering compactness and cost efficiency.
Dual Planetary Gear Synchronized System	Employs planetary gear mechanisms for high-precision synchronization and load distribution, suited for heavy-duty mixing.
Bridge Sprocket-Chain Drive	A chain-and-sprocket linkage system for economical synchronization in moderate-load scenarios.

Internal structure diagram

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Features

The single-axis plowshare continuous mixer is mainly based on mixing and supplemented by conveying. Its special internal structure can adapt to the feeding speed of materials within a certain range to achieve the corresponding production output. At the same time, it can also fully mix the materials in a large range to ensure the mixing uniformity. Combined with the uniform feeding equipment, it ensures the consistency and stability of the output material products.

The twin-shaft paddle continuous mixer maximizes output and has a more intense stirring effect to disperse materials. The twin-shaft meshing space can evenly diffuse or extrude materials and can adapt to special materials such as fiber mixtures and granular materials.

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The dual-axis gravity-free mixer can be equipped with various add-on components to meet specific industrial and process needs, including:

Process-Specific Configurations: Vacuum or Pressurized Operation: Customized for vacuum or pressurized environments to handle sensitive, reactive, or volatile materials.

Heating/Cooling Systems: Integrated with circulating medium jackets or steam coil jackets for precise temperature control during mixing.

Material-Specific Enhancements: Specialized Coatings: Anti-corrosion, anti-adhesion, or metal-isolating coatings to protect against aggressive, sticky, or reactive materials.

Wear-Resistant Mixing Screws: Screws reinforced with overlay welding of wear-resistant alloys for prolonged service life in abrasive applications.

Liquid Dispersion System: Liquid Spray Module: A pressure-fed spray system (comprising a pressure source, liquid reservoir, and spray nozzles) ensures uniform dispersion of small liquid volumes into bulk materials, enhancing homogeneity and preventing localized clumping.

Thermal Management: Jacketed Designs: Maintain consistent thermal conditions for heat-sensitive or exothermic reactions, ensuring stable mixing performance.

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Can be equipped with a variety of components

Specifications	Effective volume	Maximum batch output	Speed	Power	Size（mm）
LXC-500	100-250	2-6	7.5	320011001200	800
LXC-1000	200-500	5-15	11	380012001350	1200
LXC-2500	500-1250	10-30	22	460016001680	1600
LXC-4000	800-2000	20-60	37	500018001860	2600
LXC-6000	1200-3000	30-100	45	600023502150	3500
LXC-10000	2000-5000	50-150	75	660026002400	5500
LXC-15000	3000-7500	80-200	110	700029002650	8000

Solution summary

● 1: Use ton bags of raw materials, crane hoisting, and direct feeding with dust collector;

● 2: Set up a multi-layer platform, manually unpack bags and feed, and use a ton belt packaging machine after mixing and discharging;

● 3: Simple use of mixing equipment, direct feeding and direct discharge, and configure forklift loading and unloading;

● 4: Use a manual feeding platform, spiral lift the materials into the finished product warehouse after mixing, and connect the packaging equipment below;

● 5: Use vacuum feeding method, feed on the ground, and use a ton belt packaging machine after mixing and discharging;

● 6: Multi-stage vacuum feeding and transportation, after mixing and storage, packaging;

● 7: Multi-layer operating table design, freight elevator feeding, feeding, warehousing, mixing, storage, packaging, integrated tower structure;

● 8: Use bucket elevator to feed, mix, store, and package;

● 9: Vacuum feeder feeding, mixing, warehousing, packaging, upper and lower integrated structure;

● 10: Manual feeding, mixing, warehousing, packaging, upper and lower integrated structure.

Product case

案例

Shipping photos

Good reasons for working with us

1. Customer feedback

2. Delivery to customer site

3. Installation and debugging process

4. Installation flow chart

5. Company production strength

6. Company production ability

Company Advantage

• CSP has a huge marketing network at home and abroad and maintains partnerships all over the world. Domestic and foreign customers purchase Mixed production line,Packaging and palletizing production line,Screening Equipment,Packaging And Palletizing Equipment based on the trust for the company.
• Our company has a complete talents project. Based on that, we have gathered a group of elite talents with rich industry experience. They are proficient in production, sales, service and brand marketing.
• CSP, built in has gone the process of continuous development. Now our company becomes a industry leader through the development of years.
All customers are sincerely welcomed to contact us for consultation!

we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.

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Continuous mixer

Pneumatic Conveying

Stainless steel screw conveyor

Single-Shaft Plough Blade Mixer

Double-shaft gravity-free mixer

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CSP is a supplier with 19+ years of experience, focusing on providing a full range of solutions for powder and granular material mixing, packaging and palletizing.

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Phone: +86 18538548550

Email: csp@cspmac.com

WhatsApp: +86 18538548550

Address: About 260 meters northwest of the intersection of Dangui Road and Xuchang Road, Shangjie District, Zhengzhou City, Henan Province.