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Continuous mixer
● Continuity: The continuous mixer is continuous in loading, stirring and discharging, and is suitable for large-scale projects. Its feeding system usually adopts a screw conveyor or a belt conveyor, and the discharging system is controlled by a valve or a gate to ensure continuous in and out of materials.
● Stability: The continuous mixer has high stability and is suitable for large-scale projects. Its stirring mechanism is driven by an electric motor, and the power is transmitted to the stirring shaft through a reducer, ensuring the stability and uniformity of the mixing process.
● Energy saving: The continuous mixer has high mixing uniformity and low energy consumption. Compared with intermittent equipment, its energy consumption can be reduced by 20%-30%, further reducing production costs.
Product Description
Continuous mixer is a highly efficient mixing equipment, widely used in chemical, pharmaceutical, food, building materials and other industries. Its main feature is that different materials are continuously input into the equipment according to the set ratio.
The residence time of the materials in the cylinder is controlled by adjusting the speed of the conveying equipment, the speed of the mixer and the discharge speed. Under the action of the stirring element, the ideal mixing effect and continuous discharge are achieved. The mixing method is suitable for large-scale production.
Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.
Working Principle
- The feeding system can be manually or automatically controlled to meet different production needs. In some advanced systems, automatic control can also be performed through PLC to improve the accuracy and efficiency of feeding.
- The structural design inside the chamber enables the materials to be fully dispersed and mixed during the mixing process to avoid agglomeration and dead corners. This design ensures the uniform distribution of materials throughout the chamber.
- Under the action of the mixing blades, the material moves back and forth along the length of the mixing chamber and is mixed in the radial direction. This dual movement allows the material to be fully mixed in a short time.
- Due to the design of the mixing blades, the material not only moves in the axial direction, but also is subjected to shear force in the radial direction, further improving the uniformity of the mixing.
- The discharging system can also be equipped with a screen or filter to ensure the quality of the final product. In addition, the discharging process can also be precisely controlled by an automated control system to improve the continuity and stability of production.
- The control system can also record and store production data to facilitate subsequent quality management and process optimization.
1. Motor, reducer (transmission part) 2. Coupling 3. Main shaft 4. Mixing blades (paddles, coulters)
5. Observation port 6. Feed port 7. Discharge port 8. Exhaust and dust removal port 9. Base
Discharge Port Configuration and Sealing Solutions
To meet diverse process layout requirements, the discharge port of the dual-axis gravity-free mixer can be equipped with either a spherical powder valve or a plum-blossom staggered valve:
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Spherical Powder Valve |
Features a protruding spherical surface that conforms to the curved base of the mixing chamber, minimizing dead zones and residue. |
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Plum-Blossom Staggered Valve |
Designed for simplicity and precise control over discharge speed. |
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Valve Actuation Options |
Manual, Pneumatic, Electric. |
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Sealing Systems |
Standard Packing Seal ,Skeleton Seal, Mechanical Seal. |
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Features
The single-axis plowshare continuous mixer is mainly based on mixing and supplemented by conveying. Its special internal structure can adapt to the feeding speed of materials within a certain range to achieve the corresponding production output. At the same time, it can also fully mix the materials in a large range to ensure the mixing uniformity. Combined with the uniform feeding equipment, it ensures the consistency and stability of the output material products.
The twin-shaft paddle continuous mixer maximizes output and has a more intense stirring effect to disperse materials. The twin-shaft meshing space can evenly diffuse or extrude materials and can adapt to special materials such as fiber mixtures and granular materials.
Can be equipped with a variety of components
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Specifications |
Effective volume |
Maximum batch output |
Speed |
Power |
Size（mm） |
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LXC-500 |
100-250 |
2-6 |
7.5 |
3200*1100*1200 |
800 |
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LXC-1000 |
200-500 |
5-15 |
11 |
3800*1200*1350 |
1200 |
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LXC-2500 |
500-1250 |
10-30 |
22 |
4600*1600*1680 |
1600 |
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LXC-4000 |
800-2000 |
20-60 |
37 |
5000*1800*1860 |
2600 |
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LXC-6000 |
1200-3000 |
30-100 |
45 |
6000*2350*2150 |
3500 |
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LXC-10000 |
2000-5000 |
50-150 |
75 |
6600*2600*2400 |
5500 |
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LXC-15000 |
3000-7500 |
80-200 |
110 |
7000*2900*2650 |
8000 |
Good reasons for working with us
After 19 years of accumulation and exploration, our team will contribute to the mixed industry with professionalism and ability. We believe that anything is possible through cooperation and enthusiastic service to customers.