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19+ years of experience - Comprehensive solutions supplier for mixing and packaging of powder and granular materials.

Square cone mixer 1
Square cone mixer 2
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Square cone mixer 1
Square cone mixer 2
Square cone mixer 3
Square cone mixer 4
Square cone mixer 5
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Square cone mixer

The whole machine has novel design, compact structure, beautiful appearance, mixing uniformity of 99%, and volume loading coefficient of 0.8.

 Low rotation height, stable operation, reliable performance, and easy operation.

The inner and outer walls of the barrel are mirror polished, with no dead corners, easy discharge, easy cleaning, no cross contamination, and in line with GMP requirements.

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    Product Description

    The square cone mixer is a novel material mixer widely used in pharmaceutical, chemical, metallurgical, food, light industry, feed and other industries. The machine can mix powder or granules very evenly, so that the mixed materials can achieve the best effect. The whole machine has a novel design, compact structure, beautiful appearance, mixing uniformity of 99%, and volume loading coefficient of 0.8.

    Low rotation height, stable operation, reliable performance, and easy operation; the square cone is in the form of a material cart, which can realize the closed transportation of materials, avoid pollution, and meet GMP requirements; the inner and outer walls of the barrel are polished, without dead corners, easy to discharge and easy to clean. 


    Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.

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    Working Principle

    Put the materials into a square cone-shaped closed mixing barrel. The axis of symmetry of the hopper forms an angle with the axis of the rotating shaft. The materials with different components move in three dimensions in the closed material door, producing a strong turning and diffusion effect to achieve a mixing effect.

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    Discharge Port Configuration and Sealing Solutions

    To meet diverse process layout requirements, the discharge port of the dual-axis gravity-free mixer can be equipped with either a spherical powder valve or a plum-blossom staggered valve:

    Spherical Powder Valve

    Features a protruding spherical surface that conforms to the curved base of the mixing chamber, minimizing dead zones and residue.
    Enables a large-diameter discharge opening for efficient material flow.
    Provides excellent sealing performance for powders, liquids, and even under vacuum conditions.

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    Plum-Blossom Staggered Valve

    Designed for simplicity and precise control over discharge speed.
    Can be combined with a long spiral bottom support to stabilize material flow.
    Ideal for applications requiring adjustable discharge rates.

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    Valve Actuation Options

    Manual, Pneumatic, Electric.

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    Sealing Systems

    Standard Packing Seal ,Skeleton Seal, Mechanical Seal.

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    Drive System Configuration

    The dual-axis gravity-free mixer is equipped with drive units of varying capacities, power ratings, and output speeds, tailored to material properties, startup methods, and mixing requirements. Due to the intermeshing relationship of the internal blades, the dual-axis drive system must possess synchronization capabilities. Four drive configurations are available for different operational needs:

    Dual Gearbox Synchronized Combination

     Features two interconnected gearboxes for precise synchronization, ideal for high-torque applications.

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    Single Gearbox Dual-Output Design

     Utilizes a single gearbox with dual output shafts to drive both axes, offering compactness and cost efficiency.

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    Dual Planetary Gear Synchronized System

     Employs planetary gear mechanisms for high-precision synchronization and load distribution, suited for heavy-duty mixing.

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    Bridge Sprocket-Chain Drive

     A chain-and-sprocket linkage system for economical synchronization in moderate-load scenarios.

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    Internal structure diagram

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    Customizable Components for Industry-Specific Requirements

    To accommodate diverse industrial and process needs, the mixer can be equipped with the following components:

    Temperature Control Systems:

    Circulating Medium Jackets or Steam Coil Jackets: Enable precise temperature regulation during mixing, supporting processes such as post-mixing heating/drying or material cooling.


    Specialized Coatings:

    Anti-corrosion, Anti-adhesion, or Metal-Isolating Coatings: Designed for handling aggressive, sticky, or reactive materials, these coatings protect the mixer’s surfaces and enhance longevity.

    Customizable Openings

    Depending on operational requirements, the mixer's top openings can be configured with:

    Functional Ports: Access hatches, cleanout doors, feed inlets, vents, or dust extraction ports.


    Opening Styles:

    ● Flanged Standard Ports – For secure, leak-proof connections.

    ● Quick-Open Cover Doors – Hinged or removable covers for rapid access.

    ● Full-Opening Chamber Cover – Entire top section opens for unrestricted internal access and cleaning.


    Customizable Components for Diverse Industry and Process Requirements

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    The dual-axis gravity-free mixer can be equipped with various add-on components to meet specific industrial and process needs, including:

    Process-Specific Configurations: Vacuum or Pressurized Operation: Customized for vacuum or pressurized environments to handle sensitive, reactive, or volatile materials.

    Heating/Cooling Systems: Integrated with circulating medium jackets or steam coil jackets for precise temperature control during mixing.

    Material-Specific Enhancements: Specialized Coatings: Anti-corrosion, anti-adhesion, or metal-isolating coatings to protect against aggressive, sticky, or reactive materials.

    Wear-Resistant Mixing Screws: Screws reinforced with overlay welding of wear-resistant alloys for prolonged service life in abrasive applications.

    Liquid Dispersion System: Liquid Spray Module: A pressure-fed spray system (comprising a pressure source, liquid reservoir, and spray nozzles) ensures uniform dispersion of small liquid volumes into bulk materials, enhancing homogeneity and preventing localized clumping.

    Thermal Management: Jacketed Designs: Maintain consistent thermal conditions for heat-sensitive or exothermic reactions, ensuring stable mixing performance. 

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    Can be equipped with a variety of components

    Specifications

    Effective volume

    Maximum batch output

    Speed

    Power

    Size(mm)

    Weight(kg)

    FH-0.3

    240L

    150

    14

    1.5

    1850×1280×1980

    600

    FH-0.5

    400L

    250

    13

    2.2

    2200×1530×2220

    750

    FH-1

    800L

    500

    12

    4

    2800×2000×2820

    1200

    FH-1.5

    1200L

    750

    10

    5.5

    2930×2330×3355

    1650

    FH-2

    1600L

    1000

    10

    7.5

    3300×2550×3280

    2000

    FH-3

    2400L

    1500

    8

    11

    3800×3000×3800

    3000

    Solution summary

    1: Use ton bags of raw materials, crane hoisting, and direct feeding with dust collector;

    2: Set up a multi-layer platform, manually unpack bags and feed, and use a ton belt packaging machine after mixing and discharging;

    3: Simple use of mixing equipment, direct feeding and direct discharge, and configure forklift loading and unloading;

    4: Use a manual feeding platform, spiral lift the materials into the finished product warehouse after mixing, and connect the packaging equipment below;

    5: Use vacuum feeding method, feed on the ground, and use a ton belt packaging machine after mixing and discharging;

    6: Multi-stage vacuum feeding and transportation, after mixing and storage, packaging;

    7: Multi-layer operating table design, freight elevator feeding, feeding, warehousing, mixing, storage, packaging, integrated tower structure;

    8: Use bucket elevator to feed, mix, store, and package;

    9: Vacuum feeder feeding, mixing, warehousing, packaging, upper and lower integrated structure;

    10: Manual feeding, mixing, warehousing, packaging, upper and lower integrated structure.

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    Product case

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    Good reasons for working with us

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    1. Customer feedback
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    2. Delivery to customer site
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    3. Installation and debugging process
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    4. Installation flow chart
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    5. Company production strength
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    6. Company production ability
    Feel free to Contact with us

    After 19 years of accumulation and exploration, our team will contribute to the mixed industry with professionalism and ability. We believe that anything is possible through cooperation and enthusiastic service to customers.

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