19+ years of experience - Comprehensive solutions supplier for mixing and packaging of powder and granular materials.
Double Helix Cone Mixer
● Programmable Rotation Control: Equipped with timer functionality, allowing automated forward/reverse rotation cycles of the drum.
● Intelligent Motor Protection: Integrated overload protection system triggers automatic shutdown under excessive load conditions.
● Customizable Automation: Optional frequency converter and infrared sensor enable precise automatic positioning control.
● Optimized Discharge System: Spherical discharge valve ensures complete, stable material evacuation with minimal residue.
Product Description
The mixing cylinder of the double cone mixer is a W-shaped double cone cylinder. The material in the double cone cylinder is turned back and forth through mechanical transmission to achieve uniform mixing. Double cone mixers are generally used in pharmaceutical, food, seasoning, graphite, magnetic materials, powder metallurgy, iron powder, ceramics, electronics, chemicals, plastics, rubber, dyes and other industries to mix more than two dry powders and granular materials.
This equipment is suitable for mixing powders and granular materials with good fluidity and small differences in physical properties, especially for products with relatively small mixing batches and requiring mixing without dead ends. Since the material in the double cone mixer container flows smoothly and will not destroy the original shape of the material, the equipment is also suitable for mixing granular materials that are easy to break and wear.
Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.
Working Principle
One end is equipped with a motor and a reducer. The motor power is driven by the reducer and then the transmission shaft to continuously flip the double cone, so that the material in the cylinder is mixed up and down, left and right in the cylinder under the action of mechanical external force and the material's own gravity. Due to the rotary motion, the powder and granular materials are continuously and repeatedly alternated, divided, and merged in the inclined cylinder; the material is randomly transferred from one area to another, and at the same time, the powder and granular particles slip, and the space is superimposed multiple times.
The particles are continuously distributed on the newly generated surface, and the lifting, throwing, staggering, diffusion, and mixing are repeated in this way to achieve a rapid mixing effect. Since the cylinder is constantly flipping during the entire mixing process, all the materials in the cylinder are moved, and there is no dead angle in the mixing.
Discharge Port Configuration and Sealing Solutions
To meet diverse process layout requirements, the discharge port of the dual-axis gravity-free mixer can be equipped with either a spherical powder valve or a plum-blossom staggered valve:
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Spherical Powder Valve |
Features a protruding spherical surface that conforms to the curved base of the mixing chamber, minimizing dead zones and residue. |
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Plum-Blossom Staggered Valve |
Designed for simplicity and precise control over discharge speed. |
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Valve Actuation Options |
Manual, Pneumatic, Electric. |
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Sealing Systems |
Standard Packing Seal ,Skeleton Seal, Mechanical Seal. |
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Features
Customizable to meet material, industry, and process requirements:
- Material Options: Carbon steel, manganese steel, stainless steel (ideal for sanitary or corrosive environments), or other specialized steel alloys.
- Internal Functional Coatings: Anti-corrosion, anti-adhesion, isolation, or wear-resistant coatings/protective layers can be applied to critical areas.
- Stainless Steel Surface Finishes: Mechanical Treatments: Sandblasted (matte texture), brushed (linear grain), polished (smooth finish), or mirror-finished(high-gloss).
For materials with poor fluidity, a forced agitator such as a rod-type stirring paddle can be added to the cylinder, which rotates at high speed in the opposite direction of the cylinder to effectively ensure uniform mixing of the materials.
Can be equipped with a variety of components
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Specifications |
Effective volume |
Maximum batch output |
Speed |
Power |
Size（mm） |
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WH-0.18 |
144L |
72 |
12/42 |
1.1/2.2 |
1400× 800×1850 |
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WH-0.3 |
240L |
120 |
12/42 |
1.1/3 |
1685×800×1850 |
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WH-0.5 |
400L |
200 |
12/28 |
2.2/5.5 |
1910×800×1940 |
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WH-1 |
800L |
400 |
10/22 |
4/7.5 |
2765×1500×2370 |
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WH-1.5 |
1200L |
600 |
10/16 |
4/15 |
2960×1500×2480 |
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WH-2 |
1600L |
800 |
10/12 |
7.5/18.5 |
3160×1900×3500 |
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WH-2.5 |
2000L |
1000 |
7.8/12 |
7.5/22 |
3386×1900×3560 |
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WH-3 |
2400L |
1200 |
7.8/12 |
7.5/22 |
4450×2200×3600 |
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WH-4 |
3200L |
1600 |
7.8/11 |
11/30 |
4750×2500×3680 |
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WH-6 |
4800L |
2400 |
7.8/11 |
22/30 |
5000×2600×4000 |
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WH-8 |
6400L |
3200 |
7.8/10 |
30/37 |
5500×2700×4200 |
Product case
Good reasons for working with us
After 19 years of accumulation and exploration, our team will contribute to the mixed industry with professionalism and ability. We believe that anything is possible through cooperation and enthusiastic service to customers.