19+ years of experience - Comprehensive solutions supplier for mixing and packaging of powder and granular materials.
Conical Mixer
Delivers 2–3 times higher efficiency compared to traditional mixers.
● Superior Homogeneity (99 %+): Critical for precision-driven industries like lithium battery material production, where uniform blending of electrode materials directly impacts battery performance.
● Energy Efficiency: Optimized power system and efficient mixing mechanism reduce energy consumption by 30–40% versus conventional mixers.
Low-energy operation supports controlled chemical reactions in sensitive materials.
● Broad Material Compatibility: Ideal for mixing materials with significant differences in density or viscosity without stratification or segregation.
● Closed Structure & Easy Maintenance: Fully sealed design prevents leakage and contamination.
Equipped with a quick-open discharge valve for rapid unloading and cleaning, enhancing productivity.
● User-Centric Design: Simple yet robust structure with reliable transmission.
Adjustable mixing time and speed for tailored results across diverse materials.
Product Description
The cone mixer has wide adaptability, will not overheat heat-sensitive materials, will not extrude and grind granular materials, and will not produce stratification and segregation when mixing materials with different specific gravities and particle sizes. It is widely used in the mixing process of powders and powders, particles and particles, powder and liquid in the fields of chemicals, pesticides, dyes, food, battery materials, rare earths, photovoltaics, fertilizers, rubber and plastic materials, etc.
The driving device of the double-helix cone mixer can output two independent sets of output shafts with different speeds at the same time, and the spiral on the cantilever can form a revolution and rotation mode during stirring.
The ribbon cone mixer and the paddle cone mixer adopt a single-output shaft drive, and a sealing isolation device is installed at the output shaft position of the drive group to prevent any leakage pollution.
Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.
Working Principle
The Dual-Spiral Conical Mixer achieves thorough blending through four synergistic forces generated by two asymmetric spirals:
Discharge Port Configuration and Sealing Solutions
To meet diverse process layout requirements, the discharge port of the dual-axis gravity-free mixer can be equipped with either a spherical powder valve or a plum-blossom staggered valve:
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Spherical Powder Valve |
Features a protruding spherical surface that conforms to the curved base of the mixing chamber, minimizing dead zones and residue. |
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Plum-Blossom Staggered Valve |
Designed for simplicity and precise control over discharge speed. |
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Valve Actuation Options |
Manual, Pneumatic, Electric. |
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Sealing Systems |
Standard Packing Seal ,Skeleton Seal, Mechanical Seal. |
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Features
Customizable to meet material, industry, and process requirements:
- Material Options: Carbon steel, manganese steel, stainless steel (ideal for sanitary or corrosive environments), or other specialized steel alloys.
- Internal Functional Coatings: Anti-corrosion, anti-adhesion, isolation, or wear-resistant coatings/protective layers can be applied to critical areas.
- Stainless Steel Surface Finishes: Mechanical Treatments: Sandblasted (matte texture), brushed (linear grain), polished (smooth finish), or mirror-finished(high-gloss).
Drive System Configuration
The mixer's drive system is customized with varying power and capacity based on material properties, startup methods, and process requirements.
Dual-Spiral Conical Mixer Features
Equipped with a dedicated dual-output reducer gearbox assembly, custom-built using cycloidal pinwheel, gear, or worm gear mechanisms for precise torque and speed control.
Agitator: Two asymmetric spirals are fixed on a revolving cantilever; Single-axis double-helix blade agitator
Customizable Openings
Depending on operational requirements, the mixer's top openings can be configured with:
Functional Ports: Access hatches, cleanout doors, feed inlets, vents, or dust extraction ports.
Opening Styles:
● Flanged Standard Ports – For secure, leak-proof connections.
● Quick-Open Cover Doors – Hinged or removable covers for rapid access.
● Full-Opening Chamber Cover – Entire top section opens for unrestricted internal access and cleaning.
Customizable Components for Diverse Industry and Process Requirements
The dual-axis gravity-free mixer can be equipped with various add-on components to meet specific industrial and process needs, including:
Process-Specific Configurations: Vacuum or Pressurized Operation: Customized for vacuum or pressurized environments to handle sensitive, reactive, or volatile materials.
Heating/Cooling Systems: Integrated with circulating medium jackets or steam coil jackets for precise temperature control during mixing.
Material-Specific Enhancements: Specialized Coatings: Anti-corrosion, anti-adhesion, or metal-isolating coatings to protect against aggressive, sticky, or reactive materials.
Wear-Resistant Mixing Screws: Screws reinforced with overlay welding of wear-resistant alloys for prolonged service life in abrasive applications.
Liquid Dispersion System: Liquid Spray Module: A pressure-fed spray system (comprising a pressure source, liquid reservoir, and spray nozzles) ensures uniform dispersion of small liquid volumes into bulk materials, enhancing homogeneity and preventing localized clumping.
Thermal Management: Jacketed Designs: Maintain consistent thermal conditions for heat-sensitive or exothermic reactions, ensuring stable mixing performance.
Can be equipped with a variety of components
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Specifications |
Effective volume |
Maximum batch output |
Speed |
Power |
Size（mm） |
Weight（kg） |
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DLZ-0.3 |
0.18 |
200 |
2/68 |
3 |
1730×980×980 |
500 |
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DLZ-0.5 |
0.18 |
200 |
2/68 |
3 |
2000×1140×1140 |
600 |
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DLZ-1 |
0.18 |
200 |
1.8/57 |
4 |
2700×1460×1460 |
1200 |
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DLZ-2 |
0.18 |
200 |
1.8/57 |
5.5 |
3220×1820×1820 |
1500 |
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DLZ-3 |
0.18 |
200 |
1.8/57 |
7.5 |
3600×2040×2040 |
2300 |
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DLZ-4 |
0.18 |
200 |
1.8/57 |
11 |
3870×2290×2290 |
2600 |
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DLZ-5 |
0.18 |
200 |
1.8/57 |
15 |
4200×2460×2460 |
3000 |
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DLZ-6 |
0.18 |
200 |
1.8/57 |
18.5 |
4420×2560×2560 |
3200 |
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DLZ-8 |
0.18 |
200 |
1.8/57 |
22 |
4750×2840×2840 |
4000 |
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DLZ-10 |
0.18 |
200 |
1.8/57 |
37 |
5100×3000×3000 |
5500 |
Product case
Good reasons for working with us
After 19 years of accumulation and exploration, our team will contribute to the mixed industry with professionalism and ability. We believe that anything is possible through cooperation and enthusiastic service to customers.