19+ years of experience - Comprehensive solutions supplier for mixing and packaging of powder and granular materials.

V-Shaped Mixer

● Unique Dual Spiral Design: The two spiral shafts rotate in opposite directions within the conical container, creating complex material movement trajectories. This enables true three-dimensional mixing, with efficiency 2-3 times higher than traditional mixers.

● High Uniformity (Over 99%): Critical for industries requiring precise ratios, such as lithium battery material production, where uniform mixing of electrode materials directly impacts battery performance.

● Energy Efficiency: The optimized power system and efficient mixing method reduce energy consumption by 30%-40% compared to traditional mixers. Low-energy mixing is ideal for chemical reactions in materials.

● Wide Applicability: Especially suitable for materials with significantly different specific gravities or varying viscosities, eliminating risks of segregation or demixing.

● Fully Sealed Structure: Prevents material leakage and contamination. Equipped with a quick-release discharge valve for rapid unloading and cleaning, boosting productivity.

● Simple & Reliable Design: Easy operation and maintenance. Allows precise adjustment of mixing time and speed based on material properties to ensure optimal results.

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Product Description

It is mainly used for uniform mixing of powdery and granular materials in the pharmaceutical, chemical, electronic, and food industries.

The V-type mixer is a V-shaped container welded from two cylinders, and the shape of the container is asymmetric with the axis. Due to the rotational motion, the powder particles in the inclined cylinder are repeatedly split and combined alternately, and the material is randomly transferred from one V-shaped area to another V-shaped area. At the same time, the powder particles slide, the space overlaps many times, and the particles are distributed on the newly generated surface. Therefore, shear and diffusion movements are repeated to achieve the purpose of mixing.

Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.

Working Principle

This machine is mainly composed of a mixing barrel, a frame, a transmission system, an electrical system, etc. It uses two asymmetric barrels and adopts gravity mixing. The materials are continuously gathered and dispersed in the barrel. Generally, after about 15 minutes of mixing, two or more powdery and granular materials are fully mixed and evenly mixed. It is especially suitable for mixing two or more materials with large differences in specific gravity, and the mixing uniformity is more than 99%.

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Discharge Port Configuration and Sealing Solutions

To meet diverse process layout requirements, the discharge port of the dual-axis gravity-free mixer can be equipped with either a spherical powder valve or a plum-blossom staggered valve:

Spherical Powder Valve	Features a protruding spherical surface that conforms to the curved base of the mixing chamber, minimizing dead zones and residue. Enables a large-diameter discharge opening for efficient material flow. Provides excellent sealing performance for powders, liquids, and even under vacuum conditions.
Plum-Blossom Staggered Valve	Designed for simplicity and precise control over discharge speed. Can be combined with a long spiral bottom support to stabilize material flow. Ideal for applications requiring adjustable discharge rates.
Valve Actuation Options	Manual, Pneumatic, Electric.
Sealing Systems	Standard Packing Seal ,Skeleton Seal, Mechanical Seal.

Drive System Configuration

The dual-axis gravity-free mixer is equipped with drive units of varying capacities, power ratings, and output speeds, tailored to material properties, startup methods, and mixing requirements. Due to the intermeshing relationship of the internal blades, the dual-axis drive system must possess synchronization capabilities. Four drive configurations are available for different operational needs:

Dual Gearbox Synchronized Combination	Features two interconnected gearboxes for precise synchronization, ideal for high-torque applications.
Single Gearbox Dual-Output Design	Utilizes a single gearbox with dual output shafts to drive both axes, offering compactness and cost efficiency.
Dual Planetary Gear Synchronized System	Employs planetary gear mechanisms for high-precision synchronization and load distribution, suited for heavy-duty mixing.
Bridge Sprocket-Chain Drive	A chain-and-sprocket linkage system for economical synchronization in moderate-load scenarios.

Internal structure diagram

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Features

The mixer is customizable based on material, industry, and process requirements:

Material Options: Carbon steel, manganese steel, stainless steel (ideal for sanitary or corrosive environments), or other specialized steel alloys.
Internal Functional Coatings: Anti-corrosion, anti-adhesion, isolation, or wear-resistant coatings/protective layers can be applied to critical areas.
Stainless Steel Surface Finishes:
Mechanical Treatments: Sandblasted (matte texture), brushed (linear grain), polished (smooth finish), or mirror-finished (high-gloss).

Customizable Openings

Depending on operational requirements, the mixer's top openings can be configured with:

Functional Ports: Access hatches, cleanout doors, feed inlets, vents, or dust extraction ports.

Opening Styles:

● Flanged Standard Ports – For secure, leak-proof connections.

● Quick-Open Cover Doors – Hinged or removable covers for rapid access.

● Full-Opening Chamber Cover – Entire top section opens for unrestricted internal access and cleaning.

Customizable Components for Diverse Industry and Process Requirements

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The dual-axis gravity-free mixer can be equipped with various add-on components to meet specific industrial and process needs, including:

Process-Specific Configurations: Vacuum or Pressurized Operation: Customized for vacuum or pressurized environments to handle sensitive, reactive, or volatile materials.

Heating/Cooling Systems: Integrated with circulating medium jackets or steam coil jackets for precise temperature control during mixing.

Material-Specific Enhancements: Specialized Coatings: Anti-corrosion, anti-adhesion, or metal-isolating coatings to protect against aggressive, sticky, or reactive materials.

Wear-Resistant Mixing Screws: Screws reinforced with overlay welding of wear-resistant alloys for prolonged service life in abrasive applications.

Liquid Dispersion System: Liquid Spray Module: A pressure-fed spray system (comprising a pressure source, liquid reservoir, and spray nozzles) ensures uniform dispersion of small liquid volumes into bulk materials, enhancing homogeneity and preventing localized clumping.

Thermal Management: Jacketed Designs: Maintain consistent thermal conditions for heat-sensitive or exothermic reactions, ensuring stable mixing performance.

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Can be equipped with a variety of components

Specifications	Effective volume	Maximum batch output	Speed	Power	Size（mm）	Weight（kg）
DLZ-0.3	0.18	200	2/68	3	1730×980×980	500
DLZ-0.5	0.18	200	2/68	3	2000×1140×1140	600
DLZ-1	0.18	200	1.8/57	4	2700×1460×1460	1200
DLZ-2	0.18	200	1.8/57	5.5	3220×1820×1820	1500
DLZ-3	0.18	200	1.8/57	7.5	3600×2040×2040	2300
DLZ-4	0.18	200	1.8/57	11	3870×2290×2290	2600
DLZ-5	0.18	200	1.8/57	15	4200×2460×2460	3000
DLZ-6	0.18	200	1.8/57	18.5	4420×2560×2560	3200
DLZ-8	0.18	200	1.8/57	22	4750×2840×2840	4000
DLZ-10	0.18	200	1.8/57	37	5100×3000×3000	5500

Solution summary

● 1: Use ton bags of raw materials, crane hoisting, and direct feeding with dust collector;

● 2: Set up a multi-layer platform, manually unpack bags and feed, and use a ton belt packaging machine after mixing and discharging;

● 3: Simple use of mixing equipment, direct feeding and direct discharge, and configure forklift loading and unloading;

● 4: Use a manual feeding platform, spiral lift the materials into the finished product warehouse after mixing, and connect the packaging equipment below;

● 5: Use vacuum feeding method, feed on the ground, and use a ton belt packaging machine after mixing and discharging;

● 6: Multi-stage vacuum feeding and transportation, after mixing and storage, packaging;

● 7: Multi-layer operating table design, freight elevator feeding, feeding, warehousing, mixing, storage, packaging, integrated tower structure;

● 8: Use bucket elevator to feed, mix, store, and package;

● 9: Vacuum feeder feeding, mixing, warehousing, packaging, upper and lower integrated structure;

● 10: Manual feeding, mixing, warehousing, packaging, upper and lower integrated structure.

Product case

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After 19 years of accumulation and exploration, our team will contribute to the mixed industry with professionalism and ability. We believe that anything is possible through cooperation and enthusiastic service to customers.

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