19+ years of experience - Comprehensive solutions supplier for mixing and packaging of powder and granular materials.
Single-Shaft Plough Blade Mixer
Under the synergistic action of plough blades and high-speed blades, materials form a "fluidized" mixing flow, enabling rapid and uniform blending in a short time.
Suitable for mixing various materials, including powder-powder, powder-liquid, and powder-granule combinations. Particularly ideal for processing caked materials, liquid atomization integration, and adsorption reactions between powders and liquids.
No segregation occurs during mixing. The high-speed blade design ensures thorough dispersion of fibrous or agglomerated materials in the mixture.
Product Description
The Plough Blade Mixer is a high-efficiency, rapid, and uniform blending equipment. Its uniquely designed plough blades deliver exceptional mixing performance, achieving fast processing speeds while handling a wide range of materials, including viscous, semi-viscous, fluid, and powdered substances. Widely applied across industries such as food, feed, pharmaceuticals, chemicals, construction materials, and cosmetics.
Key Mechanism: Under the cutting action of plough blades, materials are forcibly agitated and blended. The powerful cutting motion ensures superior blending quality, enabling thorough integration of diverse materials.
Important note: Equipment selection is a relatively important link. Please provide detailed information about the materials and process arrangements as much as possible so that our professionals can provide you with high-quality technical services.
Working Principle
The Plough Blade Mixer is a single-shaft forced mixing equipment. Multiple sets of plough-shaped agitators are installed on the main shaft in staggered and continuous arrangements, eliminating mixing dead zones in its structural design. During operation, it generates continuous vortex centrifugal forces. The staggered plough blades maintain constant agitation, while overlapping and dispersing vortex-driven material flows, creating a "boiling" motion that forms convective circulation for rapid material mixing.
For agglomerative materials (e.g., fibrous materials, moisture-caked powders, or liquid-cohered particles), high-speed flying blades are installed within the Plough Blade Mixer. Working synergistically with the convective circulation generated by the plough blade agitators, these flying blades effectively break apart and separate clustered materials.
The high-speed flying blades are mounted at a 45-degree downward angle on the mixer drum wall, with blade heads extending into the drum. During mixing, materials driven by the plough blades enter the effective range of the flying blades, where they undergo high-speed shearing action.
Support customization
The mixer is customizable based on material, industry, and process requirements:
● Material Options: Carbon steel, manganese steel, stainless steel, or other specialized steel alloys.
● Functional Upgrades: Optional internal coatings or protective layers for anti-corrosion, anti-adhesion, isolation, or wear resistance, tailored to specific operational demands.
Drive System Configuration
The drive system is configured with varying capacities, power ratings, and output speeds based on material properties, starting methods, and mixing requirements.
|
Drive Motor Options |
Common Reducer Types |
Connection Methods |
|
● Standard motors |
● R/K/F series gear reducers |
● Direct coupling (rigid shaft connection) (shock absorption, overload protection) |
Internal structure diagram
Discharge Port Configurations
To meet diverse process requirements, the discharge port can be equipped with a pneumatic curved flap valve.
Seamless Design: When closed, the valve's curved flap perfectly conforms to the chamber's inner contour, eliminating dead zones during mixing and ensuring uniform material homogeneity.
Actuation Options: Manual, pneumatic, or electric drive systems.
Additional Valve Types:
- Spherical Powder Valves
- Roller Valves
- Multi-Blade Staggered Valves
- Powder Butterfly Valves
- Rotary Feed Valves
Customizable Openings
Depending on operational requirements, the mixer's top openings can be configured with:
Functional Ports: Access hatches, cleanout doors, feed inlets, vents, or dust extraction ports.
Opening Styles:
● Flanged Standard Ports – For secure, leak-proof connections.
● Quick-Open Cover Doors – Hinged or removable covers for rapid access.
● Full-Opening Chamber Cover – Entire top section opens for unrestricted internal access and cleaning.
According to different industries and process requirements, the mixer can be equipped with a variety of components:
● Coil Steam Jackets – For uniform temperature control.
● Honeycomb Pressure-Resistant Jackets – Optimized for high-pressure thermal exchange.
● Circulating Medium Jackets – Compatible with heating or cooling fluids.
● Temperature Range: Up to 250°C.
● Spray Nozzle Assembly – Ensures even dispersion of liquids into bulk materials.
● Key Modules: Pressure source, liquid reservoir, and precision spray nozzles.
● In-line Sampling Valves – For real-time quality monitoring.
● High-Speed Chopper Blades – Breaks down agglomerates during mixing.
● Magnetic Separators – Removes ferrous contaminants.
● Temperature Probes & Weighing Systems – Process automation and data tracking.
● Dust Removal/Purification Units – Ensures clean operation in dust-sensitive environments.
The mixer is designed with three sealing modes to address spindle sealing challenges for materials in granular, powdered, micron-level powdered, liquid, or slurry states:
● Packing Seal
● Combined Pneumatic Seal
● Mechanical Seal
Can be equipped with a variety of components
|
Specifications |
Effective volume |
Maximum batch output |
Speed |
Power |
Size（mm） |
Weight（kg） |
|
0.18 |
200 |
130 |
5.5 |
2200×900×900 |
600 |
|
|
LD-0.5 |
0.3 |
300 |
130 |
7.5 |
2700×900×1200 |
850 |
|
LD-1 |
0.6 |
600 |
85 |
11 |
3200×1000×1350 |
1100 |
|
LD-2 |
1.2 |
1200 |
85 |
15 |
3550×1500×1600 |
1800 |
|
1.8 |
1800 |
63 |
22 |
4000×1600×1850 |
2500 |
|
|
LD-4 |
2.4 |
2500 |
63 |
30 |
4250×1800×1950 |
3500 |
|
LD-5 |
3 |
3000 |
63 |
45 |
4800×1860×2000 |
4200 |
|
LD-6 |
3.6 |
3600 |
63 |
55 |
5200×1900×2050 |
4800 |
|
LD-8 |
4.8 |
4800 |
56 |
75 |
5600×2000×2200 |
5800 |
|
LD-10 |
6 |
6000 |
56 |
90 |
5900×2100×2300 |
7000 |
Solution summary
● 1: Use ton bags of raw materials, crane hoisting, and direct feeding with dust collector;
● 2: Set up a multi-layer platform, manually unpack bags and feed, and use a ton belt packaging machine after mixing and discharging;
● 3: Simple use of mixing equipment, direct feeding and direct discharge, and configure forklift loading and unloading;
● 4: Use a manual feeding platform, spiral lift the materials into the finished product warehouse after mixing, and connect the packaging equipment below;
● 5: Use vacuum feeding method, feed on the ground, and use a ton belt packaging machine after mixing and discharging;
● 6: Multi-stage vacuum feeding and transportation, after mixing and storage, packaging;
● 7: Multi-layer operating table design, freight elevator feeding, feeding, warehousing, mixing, storage, packaging, integrated tower structure;
● 8: Use bucket elevator to feed, mix, store, and package;
● 9: Vacuum feeder feeding, mixing, warehousing, packaging, upper and lower integrated structure;
● 10: Manual feeding, mixing, warehousing, packaging, upper and lower integrated structure.
Product Configuration
The project adopts a dust-free feeding station, which uses vacuum feeding to pneumatically convey the materials into the mixer, and then pneumatically conveys them to the finished product packaging link after being fully mixed.
Good reasons for working with us
After 19 years of accumulation and exploration, our team will contribute to the mixed industry with professionalism and ability. We believe that anything is possible through cooperation and enthusiastic service to customers.